Crocus Hill Custom Kitchen

We knew we wanted to make a big impact with this kitchen. This video showcases the final product of our collaborative efforts.

The builder I did this kitchen for is also one of my best friends, and we both started our companies at the same time in 2005. Chris Van Klei and I both have a design forward approach and are really passionate about what we do.  It’s always really fun working together.  At times we tend to go a little overboard, which is why I believe we were able to survive in the down economy and come out on the other end working on projects like this one.

This particular project was a unique opportunity for the both of us to plant our flags.  This house is one of two custom homes in a new 12 lot development in historic St. Paul’s Crocus Hill neighborhood.  We were going to be working along side some big name builders and architects and with that in mind, the design process began.

Design concepts always start out as a sketch. This kitchen was modeled after a similar project I completed a year earlier.  The question was, how do we take this to a whole new level?  That is where Mike Prom came in.  Mike was the mastermind behind the uber complicated hidden drawer mechanism that I built back in  2010.

Mike is a CAD wizard with a background in mechanical engineering.  He has been helping me out a tun with drafting and design work since I got started.  Like Chris, Mike is also one of my best friends.  The best projects that I work on are always a collaboration between multiple creative minds working towards the same end goal.

After Chris and I had the concept for this kitchen polished up, Mike and I started designing the hood using parametric modeling software.

Mike lives in Portland and I live in Minneapolis, so we had to do our meetings together online using GoToMeeting.com.  Mike designed/modeled the hood and island legs using a CAD software called Inventor by AutoDesk.  I was able to view his screen on my screen, and we were able to communicate though the microphone and speakers built into our computers.  Together we spent several nights collaborating on how we wanted those parts to look and be constructed.

Here are some renderings showing the progression.

Hood_Rendering1

Hood_Rendering2

Hood_Rendering3

Hood_Rendering4

After we completed the design work, Mike put me in touch with a contact of his who runs the CNC at a nearby, large scale production wood shop.  We handed off the .dxf files to him and he nested the parts and routed everything out for us.

Leg_DrawingAfter that it was simply a matter of piecing everything together and filming time-lapses of the process.  All the parts were routed out of 3/4″ MDF.  I glued, screwed, bondoed and sanded up each section, working from the inside of the assembly outward.

MDFLegParts

Legs_Assembled

LegParts

camera

HoodTop

After the bones of the top section were assembled, I laminated the face with 3/8″ bending plywood.  These parts were also cut to the exact size and shape on the router, so all I had to do was line it up and screw it down.

BellTop1

After the glue dried, I puttied all the screw holes and edges with automotive bondo and sanded them flush.  The final step was to veneer over the bending plywood.  For this, I used paper backed veneer and contact adhesive.   I started with the sides, and finished with the face.  The applied molding was nailed on and I was finished.

BellTop2

We designed this hood to be easy to install.  There were two hangers built into the top section of the hood so it could be installed the same way you would install a cabinet.  We also designed the back sides of the legs to have voids so that cleats could be attached to the wall and nailed into through the sides of the legs.

Install

CrocusHillKitchen

Hidden Drawer Tutorial

 

I built this dresser for my home back in 2009, and at that time I was very inspired by the veneer work that Tom Schrunk was doing in collaboration with Steinway for their “Art Case” pianos.

I was also inspired by the mechanical woodworking being done by Matthias Wandel of Woodgears.ca.

 

 

The hidden drawer is controlled by a bolt on the back side of the upper right drawer box.  Before you can activate the hidden drawer system, you need to unlock the bolt with the correct combination.  

 

Lets be honest, I didn’t invent the pad lock and I wasn’t the first person to build one out of wood either.  If you’re interested in a detailed explication of  how to build the lock, click here.

What I did with this particular project was expand on the idea.  The combination lock is the first step of a series of actions that opens a hidden drawer located within the toe kick of the cabinet.

Below is an illustration of how this lock can be incorporated into any furniture piece with a stack of drawers by taking advantage of the 1” void between the drawer slides and side of the cabinet.

 

From (01:08-01:10)  in the video, you can see how after the combination has been entered, the lever that controls the bolt is now able to pass through the lock.  Now with the bolt fully extended, when you push the top drawer back into the cabinet, the hidden drawer pops out.

 

The top section is made out of a 1/2” thick piece of wood that is 2.75” wide by 8” long.  There is a Blumotion soft close plunger inset into the point of contact where the bolt hits the block of wood.

The block is connected to a 8” KV8400 full extension drawer slide.  On the back side of the wood block there are two additional Blumotion soft close plungers.  These act as a soft backstop; eliminating any clunking or banging.

 

 

Both sections are connected with 1/4” nylon rope.  Click here to see a trick for cutting nylon rope without it fraying.

 

 

The bottom section is very similar to the top, except that when the hidden drawer is closed, the 8” drawer slide is in the extended position.

 

There is constant back tension created by a spring that pulls the bottom slide back to the extended position.  From (00:30-00:40) in the video, you’ll notice how the top drawer springs back open after its been pushed in.  When the bolt on the back is retracted, the top drawer box is able to function normally.

 

 

 

Hidden Drawer Locking Mechanism Plans

make a hidden drawer locking mechanism

If you’re here, you’ve probably seen my YouTube videos on the hidden drawer mechanism incorporated in my featured project bookcase. Now, take a look behind the scenes at the drawings and sketches used to create this project.

Includes:

  • Preliminary shop sketches of the drawer locking mechanism
  • CAD drawings in PDF format
  • Specifications and Dimensions for Components

Price: $8.99

Files available for download immediately after you purchase.


Hidden Drawer Locking Mechanism Plans

How the Hidden Mechanical Locking Mechanism Works

The hand-crafted custom bookcase requires you pull open each of the visible drawers, before a hidden control springs out and allows you to trigger the secret compartment built into what looks like a normal molding.

To make things more complex, each of the drawers must be pulled out to a certain point before the latches they control slide out of the way, similar to how the pins in a regular lock work. That finally allows a length of wooden dowel to slide out – hidden, normally, as a knot in the wood itself – and when you twist it and then push it back in, a cable tracked around the back of the cabinet allows the hidden drawer to spring out.

RUSTIKT KÖK

 

Bertazzoni

We’ve used this Bertazzoni cooker in a few projects, and are honored that Bertazzoni reached out to us to use this chef’s style kitchen as a design inspiration on their website.

Designed by Adam Rosengren and Chris Vanklei, this chef’s kitchen features a 70cm wide commercial grade gas Bertazzoni stove from the Master series, custom-built cabinets, poured concrete countertops, and shelves made from reclaimed barn wood.

Click on the picture below to view this kitchen on Bertazzoni’s website.

Bertazzoni's website screen shot

Click on the picture below to view additional images of this project on houzz.

Chef's Kitchen

 

electronic HOUSE Award Winning Theater

 

Home Theater $75K-$150K Silver Winner

The goal for this award-winning theater was to create a space that was truly unique and custom by design.  This theater includes state-of-the-art audio/visual equipment, glowing pillars with glass-beaded panels, and a giant oval with built-in lighting in the ceiling.  It was a great experience collaborating with Admit One Cinema and interior designer Annie Tropple on this project.

 

Additional Links

Time-lapse video of the theater being constructed -

http://www.designedandmade.com/2012/08/09/ultimate-party-inviteguerilla-marketing/

Behind the scenes video featuring Lance Anderson of Admit One Cinema and designer Annie Tropple-

http://www.designedandmade.com/2012/12/16/movie-theater-scenes-video/

Custom Island w/ Integrated Computer [video]

 

Video Credits:

Music by Deltron3030
Monitor lift by Admit One Cinema
Interior Design by Annie Tropple
Photography by Justin Bullis

 

Image Gallery

Dresser w/ Hidden Drawer

Dresser with Hidden Drawer

This is a short little pitch video I put together for one of the editors at Fine Woodworking. The beginning part of the video was filmed on the iPhone about a month ago, but the furniture spin at the end is from 2010.  The wood lock was something I saw on Matthias Wandel’s website.  I thought it would be fun to incorporate it into a piece of furniture and have it control a hidden drawer.  The video below shows what I came up with.

Showing Mike Prom this dresser is what got us talking about how we were going to take the hidden drawer concept to the next level.  That evening we started sketching the custom bookcase and its elaborate hidden drawer mechanism.

Image Gallery

Voted Best Cabinet Company

Sun Post 2013 Readers Choice Winners for Brooklyn Park
2013 Reader’s Choice Winner!

Each year MinnLocal.com and Minnesota Sun Newspapers conduct a reader’s choice poll giving consumers a voice to show which community businesses they felt performed the best during that year.

Readers submit nominations for this award, and a 3rd party totals the results. Everything ranging from restaurants to doctors is evaluated in this poll.  Needless to say, when I found out my company was rated the best cabinet shop for the second year in a row, I was thrilled!

2013 Award Winners

Voted Best Cabinet Company

 

 

 

Home Movie Theater – Behind The Scenes [Video]

 

Video Credits:

Filming by Joshua VP and Brian Grabski
Editing and Color by Brian Grabski
Home Theater by Admit One Cinema
Interior Design by Annie Tropple
Custom Woodworking by Brian Grabski
Music by Necro – Poetry in the Streets

 

Image Gallery

Designed & Made – Brian Grabski [video]

Video Credits

Filming by Joshua VP and Brian Grabski
Editing and Color by Joshua VP
CAD drawings and animations by Mike Prom
Robotics by Peter Kerwin
Music by Mexicans with Guns – Death and Rebirth

Image Gallery