CNC Quater Sawn White Oak X-Grid Doors

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Screenshot from my online design session with CAD Superhero Mike Prom.  

Glueing up #MiteredDoor blanks for the #CNC router @NordEastMakers.

A photo posted by Brian Grabski (@briangrabski) on

Working late tonight on the #cnc @nordeastmakers.

A video posted by Brian Grabski (@briangrabski) on

 

Craftsman-style home on West Lake of the Isles Parkway.  Featured in the 2014 Fall Parade of Homes.

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Linden Hills Bungalow – Parade of Homes #267

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Newly constructed custom home located in the heart of Linden Hills.   Featured in the 2015 Spring Parade of Homes. 

Crocus Hill Custom Kitchen

We knew we wanted to make a big impact with this kitchen. This video showcases the final product of our collaborative efforts.

The builder I did this kitchen for is also one of my best friends, and we both started our companies at the same time in 2005. Chris Van Klei and I both have a design forward approach and are really passionate about what we do.  It’s always really fun working together.  At times we tend to go a little overboard, which is why I believe we were able to survive in the down economy and come out on the other end working on projects like this one.

This particular project was a unique opportunity for the both of us to plant our flags.  This house is one of two custom homes in a new 12 lot development in historic St. Paul’s Crocus Hill neighborhood.  We were going to be working along side some big name builders and architects and with that in mind, the design process began.

Design concepts always start out as a sketch. This kitchen was modeled after a similar project I completed a year earlier.  The question was, how do we take this to a whole new level?  That is where Mike Prom came in.  Mike was the mastermind behind the uber complicated hidden drawer mechanism that I built back in  2010.

Mike is a CAD wizard with a background in mechanical engineering.  He has been helping me out a tun with drafting and design work since I got started.  Like Chris, Mike is also one of my best friends.  The best projects that I work on are always a collaboration between multiple creative minds working towards the same end goal.

After Chris and I had the concept for this kitchen polished up, Mike and I started designing the hood using parametric modeling software.

Mike lives in Portland and I live in Minneapolis, so we had to do our meetings together online using GoToMeeting.com.  Mike designed/modeled the hood and island legs using a CAD software called Inventor by Autodesk.  I was able to view his screen on my screen, and we were able to communicate though the microphone and speakers built into our computers.  Together we spent several nights collaborating on how we wanted those parts to look and be constructed.

Here are some renderings showing the progression.

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Hood_Rendering2

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After we completed the design work, Mike put me in touch with a contact of his who runs the CNC at a nearby, large scale production wood shop.  We handed off the .dxf files to him and he nested the parts and routed everything out for us.

Leg_DrawingAfter that it was simply a matter of piecing everything together and filming time-lapses of the process.  All the parts were routed out of 3/4″ MDF.  I glued, screwed, bondo’ed and sanded up each section, working from the inside of the assembly outward.

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HoodTop

After the bones of the top section were assembled, I laminated the face with 3/8″ bending plywood.  These parts were also cut to the exact size and shape on the router, so all I had to do was line it up and screw it down.

BellTop1

After the glue dried, I puttied all the screw holes and edges with automotive bondo and sanded them flush.  The final step was to veneer over the bending plywood.  For this, I used paper backed veneer and contact adhesive.   I started with the sides, and finished with the face.  The applied molding was nailed on and I was finished.

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We designed this hood to be easy to install.  There were two hangers built into the top section of the hood so it could be installed the same way you would install a cabinet.  We also designed the back sides of the legs to have voids so that cleats could be attached to the wall and nailed into through the sides of the legs.

Install

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